Ioxus uSTART™ Drop in Battery Replacement for Trucks, Guarantees Starts

Ultracapacitor-powered uSTART™ available for Class 3 - 6 Vehicles

ONEONTA, N.Y., March 28, 2016 -- Ioxus, Inc., a leading developer and manufacturer of ultracapacitors and energy storage products, announced today that the uSTART™ engine starting system is now being offered as the industry's only drop-in replacement product that needs no special wiring. The Ioxus ultracapacitor-based product is designed to do all of the things that competitive products do not, such as increasing the vehicle bus voltage by greater than 10% during crank, reducing cranking time for more than 20%, reduce peak current to the starter by more than 15%, reduce the cycling seen by the battery by more than 40%, increasing starter life by more than 30%, and provide a built-in jump start system that will allow users to charge the capacitor from adjacent "dead" batteries and eliminate stranded trucks. All without any special wiring—simply drop-in uSTART in place of an existing battery!

The uSTART system from Ioxus is a two-terminal product, eliminating the rewiring required by competitive engine start modules. One of the existing Lead Acid or AGM Group 31 batteries can be replaced by the uSTART via simple drop-in and reconnect terminals. This replacement of a battery also reduces weight over an AGM battery by up to 50 pounds.

The goal of the uSTART system is to provide the vehicle with a start, no matter the condition of the existing batteries or external temperature. If the batteries run too low due to accessory loads or aging Lead Acid batteries, the operator can press a button to enable a jump-start mode, thus allowing the capacitor-based system to collect energy from the batteries, and the uSTART system will provide the energy to get the vehicle's bus voltage up to 12.5V, then provide the power the crank the engine and start. This will eliminate costly jump-starts on the road and in remote locations, saving thousands of dollars over the life of the vehicle.

By helping to boost the battery's voltage during crank, uSTART provides unsurpassed starting reliability. This reliability in starting is displayed by increased reliability of the starter, as the starter will see a consistent delivery of power. This consistent power prevents low voltage cranks, which reduces temperatures at the starter. Extending beyond the starter, the ECUs and other electronics will see a significant reduction in low-voltage occurrences, leading to longer component life.

The smart power electronics in the uSTART module provide voltage stabilization to the vehicle's electrical bus. The module continuously watches the bus to inject power when needed to maintain a smooth voltage.

To solve problems associated with a vehicle not being started for extended periods of time, the uSTART module will automatically detect a lack of activity and place itself into standby mode. This enables the capacitors to remain charged, even if the batteries go flat, to allow the vehicle to crank and start, preventing a need for a jump start.

The uSTART was designed with safety in mind, including safety features only offered by Ioxus. The unit can be placed into maintenance mode, and allow for initial installation as well as external vehicle jump starting, without removing the capacitor-based system or unhooking any connections. No special training is required to use the Ioxus uSTART module, and all instructions are marked on the unit.

The field-proven uSTART gives truck and fleet operators assurance their engines will start reliably, especially for operations with up to 200 starts and stops per day, including those that use the lift gate or other auxiliary battery-powered equipment while the truck is off. Additionally, the ultracapacitor supports hotel loads for short periods – lights, and other in-cab devices – which drain power during extended use.

Mark McGough, CEO and President of Ioxus, said, "One of the features I find amazing about our product is that uSTART can literally start your truck even when every battery onboard is dead! Fleet owners and operators will be able to benefit from the reliable performance of the uSTART in providing reliable starting for on-time deliveries and improved uptime in cold temperatures down to -40 to +85 degrees Celsius."

For more information about the uSTART product, please visit or e-mail

About Ioxus

Ioxus manufactures high performance ultracapacitor technology for transportation, alternative energy, medical, industrial and consumer product markets. The company offers the broadest range of styles in the industry, up to 3,000 Farads, with both iCAP® cylindrical and THiNCAP® pouch cell form factors. With our proprietary mixes and coating processes, Ioxus makes a superior electrode for ultracapacitors with higher power and energy density compared to other ultracapacitors. Ioxus designs and manufactures the highest power and energy modules with the new iMOD X-Series™ family of module product. Ioxus is headquartered in Oneonta, N.Y., with sales, service and quick-delivery inventory in Shanghai, China. For more information, visit

SOURCE Ioxus, Inc.

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    uSTART® by Ioxus, designers and manufacturers of smart power storage technology, has been named a 2018 Award Finalist by the internationally renowned Edison Awards™.   The distinguished awards, inspired by Thomas Edison's persistence and inventiveness, recognize innovation, creativity and ingenuity in the global economy.

    "It's exciting to see companies like Ioxus continuing Thomas Edison's legacy of challenging conventional thinking," said Frank Bonafilia, Edison Awards' executive director.  "Edison Awards recognizes the game-changing products and services, and the teams that brought them to consumers."

    The Ioxus uSTART is a battery replacement system that increases reliability of start, doubles battery and starter life, and lasts the life of the truck for OEM or retrofit applications. uSTART replaces one of the group 31 batteries and greatly reduces the number of replacement batteries a truck would require throughout its life. For a large fleet this could eliminate thousands of lead acid batteries saving millions of dollars and would eliminate thousands of tons of lead from the environment.

    The uSTART module works by intelligently monitoring and supporting the vehicle's electrical bus, providing andread more...

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